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100KG Extra high Pressure Heavy Forgings Descaling Machine

100KG Extrahigh Pressure Heavy Forgings Descaling Machine has filled the blank of Chinese forging oxide scale removal equipment.After the impact of high-pressure water flow, the scattered oxide scale can be washed out to achieve the purpose of completely removing the oxide scale. It is suitable for cleaning large forgings, such as spaceflight forgings, ship forgings and military forgings.


  • Item NO.:

    DME-100-100
  • Payment:

    50%DOWN PAYMENT,50% BEFORE SHIPPING
  • Product Origin:

    CHINA
  • Color:

    STAINLESS
  • Goods stock:

    50
  • Product weight:

    1100 kg
  • Shipping Port:

    SHANGHAI
  • Lead Time:

    3 MONTHS
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Product Details

                                       100KG Extrahigh Pressure Heavy Forgings Descaling Machine

Extrahigh Pressure Heavy Forgings Descaling Machine could be widely used for spacelight forgings, military forgings and ship forgings.It has made great contributions to national infrastructure.

Equipment features:

1.The cleaning speed can be easily adjusted according to the product size, and there is almost no loss of temperature before and after cleaning, the metallographic structure does not change, and the production process is not affected;

2. National utility and appearance patents;

3. Pure stainless steel 304 material, water tank wall thickness of 5mm, anti-corrosion and durable;

4. The imported motor, pump body and sealing ring are used for durability, and the accumulator is used to solve the problems of high pressure resistance, safety and cleaning;

5. Motor roller transmission mechanism is adopted to ensure 360 ° cleaning without dead angle and no sticking point;

6. Four filtration systems are used to effectively collect the small piece of oxide scale, and another system is used to collect and automatically remove the oxide scale;

7. Adopting frequency conversion technology, energy saving and environmental protection;

8. In order to ensure the safety of motor and water pump, the water level alarm device is designed, which can set the water level limit arbitrarily, so as to remind us of equipment failure or maintenance;

9. High pressure rotary nozzle is used, and the pressure resistance is over 300kg, which increases by 20% on the basis of ordinary pressure resistant nozzle, and improves the cleaning effect;

10. The following functions can be customized: forging cleaning, no material stop, discharge function, switching function, touch screen display function, chip removal function, sleep function, etc.

3D Drawing for Descaling Machine
The descaling machine from Descaling technology, the main body of the equipment is composed of a pressure system, a transmission system and a filtration system. The three systems jointly use the principle of high-pressure water descaling to complete the cleaning process of the forging scale.

The frequency conversion motor and the chain constitute the transmission system, which is responsible for transporting the forgings for the cleaning process. The transmission speed of the chain can be adjusted to ensure that the temperature of the forgings after cleaning is small, which is conducive to subsequent forging.

Large Forging Transmission Chain Descaling Machine
Extrahigh Water Pressure Forgings Cleaning Machine

The descaling machine is equipped with two water tanks. The water tank has a built-in filter screen and a net basket to form the filter system of the equipment to prevent oxide scale from entering the water pump and affect the service life of the equipment. At the same time, it is equipped with a magnetic shovel to clean the oxide scale in the water tank.




1, The main body of the water tank is made of 304 stainless steel

2, The exit and entrance adopt integral welding with high parallelism

3, Front and back built-in baffle, less splash, easy maintenance

4,The nozzle mounting seat is welded with stainless steel, which is easy to maintain

5,Comprehensive treatment of oxide skin, less lower the temperature

6,After removing the oxide scale, the metallographic structure of the product has no chang

7,Equipped with workstation, automatically remove oxide scale, reduce maintenance

8,Equipped with cooling tower, multiple filtration



Name
Model Workstation size(mm) Equipment size Total power of equipment Brand of high pressure pump High pressure water pump flow
100KG Extrahigh pressure descaling machine
DME-100-100
3000*2000*2000
Refer to the model
40KW
ITALY
60L/min
Motor brand
Motor power
Cooling tower brand
Cooling tower power
Electric brand
Brand of multistage magnetic separator
Power of multi-stage magnetic separator
SIEMENS
30KW
LITAI
2KW
Schneider
LITAI
200W
Suitable for bar diameter(mm)
Maximum width after blank making
Number of nozzles
Material
Transmission motor
Inverter brand
Transmission mode
50-200
300
6
304 stainless
Option
SIEMENS
Option

Forgings Surface Treatment Descaling Machine


Red Forging Descaling Machine

Forgings Oxide Scale Descaling Machine


1. What kind of forging pieces is descaling machine suitable for?

The descaling machine is applicable to the forging production line. It can clean the oxide scale generated after heating by induction furnace and effectively improve the surface quality of products.
2. How to choose the model of descaling machine? Can it be customized?
You can select the corresponding standard model through the diameter of the round bar and the size of the billet after making. For details, please check the parameter navigation bar of the webpage. If there is a need for customization, we can also provide customized services according to the customer's raw material size and process.
3. How to daily maintain descaling equipment?
We will recommend that customers regularly clean the oxide scale in the water tank. You only need to use a magnetic shovel to remove most of the oxide scale. But also regularly replace the water in the water tank to ensure a normal filtration cycle.
4. Does the principle of high-pressure water descaling change the metallographic structure?
This method has been tested by a third-party organization. The test report shows that there is no change in the metallographic structure before and after cleaning, which has no effect on the later process.
5. How effective is the descaling machine? Is there a reference video for descaling equipment?

Descaling Technology has served more than a thousand forging factories in China, and received a large number of market feedback results. Regarding the on-site use of the equipment, please click into official YouTube account as below for more information.


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