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Local Forging Surface Treatment Descaling Machine

Non-standard Custom 8.25KW Descaling Machine is applicable to the oxide scale cleaning of all kinds of forgings, and it can clean the scale of 50-100mm diameter round bars after heating in induction furnace, and also could clean hot billets after heating by forging furnace. This equipment can be customized according to customer's forgings.
  • Item NO.:

    DMS-80-20-P
  • Payment:

    50% Downpayment,50% Before shipping
  • Product Origin:

    China
  • Color:

    Blue
  • Goods stock:

    100
  • Product weight:

    600 kg
  • Shipping Port:

    Shanghai Port
  • Lead Time:

    1 Months
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Product Details

                                Local Forging Surface Treatment  Descaling Machine

The Local Forging Surface Treatment  Descaling Machine can clean the scale of local forgings after heating, such as the heads of bolts and nuts,, and the parameters of the forging oxide scale cleaning machine can be customized separately according to the forging process and forging produccharacteristics provided by the customer, so as to achieve the best cleaning effect and improve the surface quality of forgings to the greatest extent.

Roll forging and die forging are widely used for hot forging processes in recent decades. The process flow is as follows: 1. Blanking; 2. Heating; 3. Partial forming roll forging: three-pass roll forging after billet making, pre-forming and partial final forming; 4. Bending final forging: bending the roll forging, two Die forging from the end of the fist to the steel plate seat; 5. Trimming correction: perform overall trimming and thermal correction on the forgings; 6. Heat treatment; 7. Inspection.

Local Forging Process

The descaling machine from Descaling technology, the main body of the equipment is composed of a pressure system, a transmission system and a filtration system. The three systems jointly use the principle of high-pressure water descaling to complete the cleaning process of the forging scale.

Induction Heating Scale Descaler

The high-pressure water descaling system is adopted, and the high-pressure water generated by the high-pressure water pump enters the descaling nozzle and is sprayed on the surface of the forging (or intermediate billet). The oxide scale has undergone the process of being cut, rapidly cooled and contracted, peeled from the base material, and washed away from the surface of the forging, thereby removing the oxide scale.

Metal Forging Surface Treatment

The descaling machine is equipped with two water tanks. The water tank has a built-in filter screen and a net basket to form the filter system of the equipment to prevent oxide scale from entering the water pump and affect the service life of the equipment. At the same time, it is equipped with a magnetic shovel to clean the oxide scale in the water tank.



1, The main body of the water tank is made of 304 stainless steel and painted with blue sky

2, The exit and entrance adopt integral welding with high parallelism
3, Front and back built-in baffle, less splash, easy maintenance
4,The nozzle mounting seat is welded with stainless steel, which is easy to maintain
5,Comprehensive treatment of oxide skin, less lower the temperature
6,After removing the oxide scale, the metallographic structure of the product has no chang



Name Model Dimension(mm) Equipment power Pump brand Flow
Non-standard Custom Descaling Machine 
DMS-80-20-P
1280*1200*1680
8.25KW
Nanfang pump
12m³/h
Suitable for bar diameter(mm)
Width and height after blank making(mm)
Number of nozzles
Material
Transmission motor
Chain specification
55-100
/
18 304 stainless steel
Speed control motor
16A


Hot Die Forging Line Descaling Machine

Forging Production Line Descaling MachineDescaling Machine Factory

1. What kind of forging pieces is descaling machine suitable for?
The descaling machine is applicable to the forging production line. It can clean the oxide scale generated after heating by induction furnace and effectively improve the surface quality of products.
2. How to choose the model of descaling machine? Can it be customized?
You can select the corresponding standard model through the diameter of the round bar and the size of the billet after making. For details, please check the parameter navigation bar of the webpage. If there is a need for customization, we can also provide customized services according to the customer's raw material size and process.
3. How to daily maintain descaling equipment?
We will recommend that customers regularly clean the oxide scale in the water tank. You only need to use a magnetic shovel to remove most of the oxide scale. But also regularly replace the water in the water tank to ensure a normal filtration cycle.
4. Does the principle of high-pressure water descaling change the metallographic structure?
This method has been tested by a third-party organization. The test report shows that there is no change in the metallographic structure before and after cleaning, which has no effect on the later process.
5. How effective is the descaling machine? Is there a reference video for descaling equipment?

Descaling Technology has served more than a thousand forging factories in China, and received a large number of market feedback results. Regarding the on-site use of the equipment, please click into official YouTube account as below for more information.



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